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Homogenizers Pumps
+421233325774

Ultra series in-line High Shear Dispersing Mixer and Homogenizer

The Ultra series inline high shear dispersing mixers and homogenizer are offered in four versions: Solo, Mono, Complete, and Sanitary

    PROCESSES AFFECTING PRODUCT

    • Mixing
    • Preliminary particle reduction
    • Mechanical grinding and crushing
    • Multilevel shear cutting

    DESCRIPTION

    The Ultra series in-line high shear dispersing mixers and homogenizers are designed for high-quality crushing, dispersion, and mixing of a product in flow. They are ideal for processing thick and viscous products (sauces, chocolate creams, margarine emulsions, etc.)

    Thanks to the strong pumping function, the installation of an additional delivery pump is in most cases not necessary.

    The Ultra series high shear dispersing mixers and homogenizers have a multi-chamber design. While passing through the operating area, the product is variously affected by the operating parts, which allows you to achieve an exceptional level of mixing, particle reduction, and dispersion in just one cycle.

    Principles of operation

     

    With the aid of specially-shaped blades, during intensive mixing the product is sucked into the working chamber. Next, the pre-mix is passed further into the second operating area: here the product is cut with the rotor teeth. At this stage the preliminary reduction of large particles takes place, if the initial product contains such particles. In the last stage, the preliminarily crushed product passes into the area where the multilevel rotor/stator type homogenizer operates, and here final reduction, dispersion, and homogenization of the product is performed with the use of ultra shear.

    Unlike in the case of the Basic and Booster models, when the product passes through the operating area of the Ultra series dispersing homogenizer, it is not subjected to radial scattering and is not particularly subjected to cavitation or ultrasound. The reduction of particles is performed in a mechanical way, by preliminary cutting with the rotor teeth and final reduction when passing through the multistage rotor/stator. The dispersing mixers within this series are designed for particle reduction, dispersion and homogenization of products, the minimum size of particles in which is 20-100 μ* (depending on the type of the product, the power of the dispersing homogenizer, and the number of processing cycles).

    The Ultra series in-line high shear dispersing mixers and homogenizers are ideal for processing products for which the technological process requires keeping particles at a certain size and not allowing them to be completely reduced, e.g. in extraction processes.

    ADVANTAGES

      • low cost;
      • possibility of selecting the motor yourself (for example, in the case of explosive areas);

    you can select the necessary revolution speed by fitting power transmission wheels (pulleys);

    • allows you to use any other motor in place of the engine (such as a diesel engine), and thus it can work autonomously, without electricity;
    • easy integration.

     

    POSSIBLE OPTIONS

    • Horizontal or vertical version
    • Any material in contact with the product
    • Heating/cooling jacket
    • Can be equipped with a funnel or a tank for product recirculation
    • Variable diameters for input/output enable improving the function of pumping or of the cavitation effect
    • Double end seal
    • Increased rotor speed
    • Different rotor/stator designs
    • ATEX compliant version

    UPLOAD PDP DESCRIPTION

    Ultra

    The Ultra series inline high shear dispersing mixers and homogenizer are offered in four versions: Solo, Mono, Complete, and Sanitary

    Solo

    This version includes a homogenizing unit, a seal, a bearing unit, and fastenings (grips). Connecting it to a motor is necessary.

    Advantages:

     

      • low cost;
      • possibility of selecting the motor yourself (for example, in the case of explosive areas);

    you can select the necessary revolution speed by fitting power transmission wheels (pulleys);

    • allows you to use any other motor in place of the engine (such as a diesel engine), and thus it can work autonomously, without electricity;
    • easy integration.

     

    Mono

    This version includes an electric motor, a homogenizing unit, and a seal (in the basic version this is a single end seal that is cooled down by the product).

    Advantages:

     

    • the homogenizer is ready to work, there is no need for additional connections or devices to
    • begin operation;
    • easy assembly;
    • compact design;
    • low cost of installation – only an electric cable needs to be connected.

    Complete

    This version includes an electric engine, a homogenizing unit, a seal, a bearing unit, a frame, a belt, a pair of pulleys, and fastenings (grips).

    Advantages:

     

    • possibility of building your own custom-design homogenizers;
    • depending on the type of product (viscosity, thickness), a more powerful motor can be installed;
    • you can install a special type of engine and select the revolution speed of homogenizer by fitting necessary power transmission wheels (pulleys).

    Sanitary

    This version can be added to the versions Solo, Mono, and Complete. An additional hygienic casing ensures fast cleaning, protects from splashes, and adds an aesthetically pleasing appearance, as well as ensuring compliance with GMP standards.

    Advantages:

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